Solve the selection problem fast

Choosing the wrong blower costs energy, creates noise issues, and shortens equipment life. This guide gives engineers and operators a practical way to compare Gardner Denver blower technologies, size equipment correctly, and match products to real process demands. It focuses on flow, pressure, efficiency, and application fit, with supporting charts and tables in the downloadable PDF.

This page summarizes the guide and highlights how Gardner Denver’s portfolio helps engineers and operators specify fit‑for‑purpose solutions, not one‑size‑fits‑all equipment. The downloadable PDF includes detailed comparison tables, performance charts, and technical references used by EPCs and plant teams every day. 

Download the Blower Selection Guide

Use the guide when you need to specify or compare blowers for a project, replacement, or plant upgrade. 

Inside the PDF you will find:

  • Definitions of ACFM, SCFM and ICFM
  • Pressure and vacuum ranges for key blower families
  • Technology overviews for rotary lobe and helical screw designs
  • Performance comparison tables for IQ packages, CycloBlower, HeliFlow, TriFlow, DuroFlow, RBS, GD‑DV and Sutorbilt
  • A structured checklist of selection and operating conditions to review before you buy 

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Key Problems the Blower Selection Guide Addresses

Blower selection directly impacts energy use, maintenance frequency, uptime, and system stability. Choosing the wrong technology can raise operational costs, increase noise levels, and shorten equipment life.  

Industrial teams face recurring selection issues. This guide helps address the following:

  • Under‑sized or over‑sized blowers that waste energy
  • Noise complaints in sensitive areas of the plant
  • Misapplied technologies in abrasive or corrosive processes
  • High lifecycle cost from running older or inefficient models
  • Confusion over airflow ratings and pressure terminology

Each section of the guide filters options by actual operating needs rather than only catalog ratings. 

How Gardner Denver blower technologies compare

Gardner Denver positive displacement blowers use several rotor and package designs to handle different duty points, noise requirements and energy expectations.

Straight bi‑lobe

Straight bi‑lobe designs prioritize durability and simplicity for demanding conditions.

Typical use cases:

  • Dusty or abrasive environments
  • General industrial air movement
  • Applications that value rugged construction over very low noise

Representative families: Sutorbilt Legend, Sutorbilt 4500/4800, Sutorbilt 8000, DuroFlow.  

 

Straight tri‑lobe

Straight tri‑lobe blowers reduce pulsation and noise compared to bi‑lobe units while maintaining robust operation.

Common applications:

  • Wastewater aeration
  • General process air where sound reduction is important
  • Installations that need smoother flow and lower vibration

Representative families: RBS Series, TriFlow, GD‑DV.

 

Twisted tri‑lobe

Twisted tri‑lobe rotors use a helical profile to reduce pulsation, extend bearing life and lower noise further than straight designs.  

Typical fit:

  • Plants with strict sound targets
  • Applications that run for long periods at steady load
  • Situations where smoother compression supports longer component life

 

Helical screw

Helical screw blowers provide higher energy efficiency and can cover a wider pressure range than traditional rotary lobe units.  

Best suited to:

  • High pressure or high vacuum applications within the PD range
  • Sites focused on lowering energy use per unit of air moved
  • Processes where quiet, shock‑free compression matters

Representative families: CycloBlower Industrial, CycloBlower H.E., CycloBlower VHX.  

 

IQ blower packages

IQ blower packages take core technologies from the families above and place them in pre‑engineered systems with integrated controls and acoustic enclosures.  

They help:

  • Speed up installation
  • Reduce noise at the source
  • Provide a compact, service‑friendly layout
  • Add monitoring and control through package controllers

Representative packages in the guide include IQ, IQ‑RB and IQ‑HE.  

Performance factors that drive blower selection

The guide outlines a simple process for defining performance requirements before you pick a model.  

Flow rate and duty cycle

Start with the required flow range in ACFM or m³/h at actual site conditions. Consider: 

  • Minimum and maximum flow across operating modes
  • Continuous vs intermittent duty
  • Future capacity needs that may increase demand

Use ICFM when comparing equipment at the blower inlet, and reserve SCFM for standard condition reference only.  

 

Pressure or vacuum range

Define the expected discharge pressure or vacuum level, including normal operating points and peaks. The guide shows which Gardner Denver blower families cover:  

  • Low pressure air and gas service
  • Medium pressure applications up to the ranges listed
  • Vacuum levels required by your process

Oversizing pressure capability often leads to higher cost and energy use. Undersizing leads to instability and trips. 

 

Environmental and chemical conditions

The surrounding environment and process gas composition affect blower life and performance. The guide prompts you to review:

  • Ambient temperature and humidity
  • Site elevation and its impact on density and capacity
  • Presence of corrosive or contaminated gases
  • Particulate load in the gas stream

Material selection for housings, seals and coatings matters in chemical and wastewater service. 

 

Space, noise and service access

Compact layouts, acoustic expectations and maintenance access are often the practical limits in a project. The guide explains how IQ packages and different blower geometries support:  

  • Smaller footprint in equipment rooms
  • Lower sound levels through design and enclosure
  • Easier access for service tasks

This is a frequent source of cost in retrofits, where physical constraints drive technology choice.

Comparison tables included in the guide

The PDF provides comparison tables that allow quick filtering of options.  

You will find: 

  • IQ blower packages table
    • Airflow ranges
    • Pressure and vacuum limits
    • Controller features
  • CycloBlower comparison
    • Technology type
    • Airflow, pressure and vacuum ranges
    • Key energy and performance points
    • Industrial blower comparison
  • Heliflow, TriFlow, DuroFlow, GD‑DV, RBS
    • Flow, pressure and vacuum capabilities
  • Design features and typical strengths
  • Sutorbilt comparison
    • Legend, 4500/4800, 8000
    • Airflow, pressure, vacuum ratings

Use these tables as a starting filter, then refine selection based on site‑specific conditions. 

Typical applications that benefit from the guide

The guide aligns blower technologies with the most common industries using positive displacement blowers.  

Key areas include: 

  • Wastewater treatment and aeration
  • Oil and gas and petrochemical
  • Chemical processing
  • Pneumatic conveying and dry bulk handling
  • Cement and mining
  • Aquaculture and environmental markets
  • Dairy, food and beverage
  • Pulp and paper
  • Power generation
  • Plastics and packaging

Who should use this guide

This guide is designed for: 

  • Plant and project engineers responsible for specifying equipment
  • Maintenance and reliability teams planning replacements
  • OEMs integrating blowers into skid or package designs
  • Energy and sustainability leads reviewing operating cost

It is most valuable early in a project or during upgrade planning. It also supports quick screening of alternative technologies when operating conditions change. 

FAQs: Blower selection and comparison

A blower moves air or gas at higher pressure than a fan and supports pneumatic conveying, aeration and low pressure process gas duties. Fans focus on high volume, low pressure movement and do not replace blowers in these applications. 

How do I compare energy use across blower types?

Use the guide’s comparison tables to identify technologies that operate closer to your required duty point and review their stated efficiency benefits. Rotary screw and high efficiency CycloBlower models often provide energy savings at higher pressures. Tri‑lobe and twisted tri‑lobe designs can also reduce losses through smoother compression and lower pulsation at matched duties.  

Use the Gardner Denver Blower Selection Guide as your reference before you specify, replace or upgrade blower equipment. It shortens evaluation time and reduces the risk of selecting a product that does not fit your industrial process. 

Country

Your request will be forwarded to the relevant individuals to assist with your request.
By clicking 'Send' you are authorizing Gardner Denver to contact you so that we may fulfill your request, as well as to communicate with you regarding our products and services.
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(* required fields)

This site is protected by reCAPTCHA.

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