Robuschi Technology at the Service of Biological Wastewater Treatment

Para mejorar la eficiencia energética de sus tanques de oxigenación de reflujo y optimizar los costos relativos, WASTE RECYCLING escoge las unidades de sopladores ROBOX evolution de Robuschi. Roberto Boschi, que está a cargo de la planta de tratamiento de aguas residuales de WASTE RECYCLING, explica los motivos de esta positiva elección.

Robuschi ha sido siempre líder en el sector del tratamiento de aguas residuales con su gama de máquinas: desde las unidades de sopladores ROBOX evolution hasta el nuevo compresor de tornillo ROBOX, el innovador compresor de tornillo “libre de aceite” y de baja presión que garantiza un ahorro de energía hasta del 30%, en comparación con las tecnologías tradicionales. En los últimos años, la empresa se ha centrado en la ampliación de su gama de productos, ofreciendo un paquete completo para el sector del medioambiente y también desarrollando una unidad de soplador específica para aplicaciones de BIOGAS y ROBOX evolution BIOGAS, junto con su versión simplificada, CRBIO. Se utilizan como unidades de respaldo de motores endotérmicos para producir energía y/o agua caliente, accionar turbinas y quemadores de gas y producir electricidad y para la recirculación de biogás en los digestores. Esto se traduce en una amplia gama de soluciones técnicas para nuestros clientes.


Servicios medioambientales de WASTE RECYCLING

El grupo WASTE RECYCLING está establecido en Castelfranco di Sotto, en la provincia de Pisa, Italia. Durante más de 20 años, sus empresas han estado trabajando en el desecho y tratamiento de residuos industriales. Gracias a su considerable experiencia acumulada en el sector, su personal altamente calificado y las plantas y equipos de vanguardia que utiliza (incluido un moderno laboratorio de investigación y análisis químico totalmente equipado que comparte con institutos técnicos y universitarios), WASTE RECYCLING puede ofrecer las mejores soluciones para el correcto desecho de los desperdicios producidos por cualquier tipo de actividad. La fiabilidad, la profesionalidad y un precio justo para el desecho de desperdicios han hecho de esta empresa un punto sólido y competitivo de referencia en toda Italia.


Aplicación

Las plantas de WASTE RECYCLING incluyen una sección para el tratamiento biológico tradicional de aguas residuales, que consiste en dos tanques de oxigenación de reflujo, que se reactivaron con autorización oficial en el 2009 después de muchos años de no usarse. Se instalaron en la planta seis compresores de tecnología centrífuga que no eran adecuados para los requisitos de la empresa.

Interview with Roberto Boschi, head of the Waste Recycling sewer plant

What led you to include Robuschi products in your process? When did this come about?

«The machines we were using offered good performance levels but didn't fully meet our requirements. They weren't modular, they were extremely delicate, and they had high maintenance costs. That's why we decided, in March 2013, to install six ROBOX evolution blower units (ES 106) equipped with a noise enclosure and frequency inverter. This solution turned out to be excellent, as the system is highly flexible in terms of the amount of air used. In fact, by adapting the capacity levels to the ideal oxygenation of the system, we were able to optimise the energy costs without producing any waste: we altered the capacity from the minimum value to a maximum of 54 Hz. The involvement of Robuschi has also permitted us to maximise the space available in the compressor room, developing a practical layout and even fitting the machines with silencers. The encouraging results in relation to energy savings, along with the extremely easy use and maintenance of these machines and the quiet level of plant operation, led us to choose Robuschi for our MBR membrane biological system too; in July of this year we installed two Robuschi compressors for refluent oxygenation and two for cleaning the membranes with the aid of air and thereby preventing the risk of clogging».

Does the energy saving aspect have any effect on your decisions?

«Energy savings are one of the fundamental aspects, as the energy efficiency of the plant plays a big part in the company's management costs. The Robuschi devices help us optimise our costs and minimise waste; this is undoubtedly one of our success factors, allowing us to maintain a fair disposal price and therefore ensuring us a firm presence on the market».

In your experience, what are the current priorities when choosing one technological solution over another?

«With regards our own experience, I can definitely say flexibility, easy plant maintenance and a low impact on management and maintenance costs».

How do you imagine your sector in the near future?

«When it comes to solid waste, we'll have to adapt to the market request. There's a continuous shift from the idea of a transitory waste platform to an end disposal system for material treatment and recovery, with the ultimate goal being the use of unsorted waste to produce energy. With regards liquid waste (which, following the ever stricter regulations on industrial waste disposal, are without doubt an expanding area), we'll meet the market requirements by installing additional systems for treating any type of waste including, for instance, pharmaceutical waste with a high polluting element. A first step in that direction was certainly the fact of fitting out the chemical/physical section with a triple-action evaporation system that can manage 17,000 tonnes of waste in a year».

Robuschi throughout the World

Founded in 1941 in Parma, Italy, where the production plant is still located, Robuschi, part of Gardner Denver, Inc., has managed to develop its range over the years to meet its customers' requirements and the changing market, going from being a local workshop to a worldwide manufacturer. The push towards technological innovation and commercial expansion has continued over the decades with ever increasing attention on customer's real needs.

2010 saw a further important step, with the establishment of a new line of low pressure screw compressors. The range now includes "oil-free" compressors and blowers, vacuum pumps and systems, and centrifugal pumps for a wide variety of applications in waste water treatment and in industrial sectors.

Offering an extensive range of top quality, highly reliable products to achieve and strengthen the company's leadership in the reference markets: this is Robuschi's goal, pursued with a consistent strategy based on innovative yet flexible solutions, fully in line with the needs of customers who are supported by a widespread, highly professional sales network both while choosing the product and in the aftersale phase. Another distinguishing feature of Robuschi is its growing commitment to creating "personalised" products for differing needs and priorities; this commitment is based on the considerable hands-on experience acquired in more than 50 countries, and on non-stop technological innovation.