Our Compressed Air Treatment Solutions

Gardner Denver compressed air treatment is specifically engineered and designed to provide  outstanding performance in various applications. Air treatment dryers and filters clean the air after it leaves the air compressor to avoid any particle and water contamination of both the process the air is serving and the pipes and equipment in the compressed air network. 

Each component of the air treatment system has a unique job, but the entire unit works towards clean and dry air. There are multiple ways to clean and filter compressed air – the air purity needed depends on the process the air is serving and the equipment needed depends on both the air purity and the volume of air required, click the links to learn more.

Refrigerated Air Dryer

Refrigerated air dryers account for a majority of the compressed air dryer applications. Quality and efficiency are important for compressed air treatment, and using refrigerated air dryers efficiently provides a continuous supply of dry air. The refrigeration system cools the incoming compressed air, allowing the water to condensate and drain. There are two different types of refrigerated air dryers, cycling units and non-cycling units.

 

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Desiccant Air Dryer

Desiccant dryers (also knows as adsorption dryers) work on the principle of moisture always migrating to the driest medium possible. Therefore, water vapour is removed from compressed air by passing it over an adsorbent desiccant material. As the air contacts the adsorbent material, water vapour transfers from the wet air to the dry desiccant, however, adsorbent materials have a fixed adsorption capacity and once this capacity is reached, they must be regenerated or replaced.

 

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Air Filters

Gardner Denver filters provide dependability in the air system to block any contamination entering the air lines to prevent damage. Keeping out any unwanted dirt or oil is essential for the compressed air system to increase downtime and lower energy costs. Removing moisture, dust and oil from the air will provide the cleanest air for any job. 

 

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Condensate Management

Compressed Air Systems should have a condensate management network in place. How a facility manages the air condensate affects the environment. 
Once the compressed air is compressed, the air cools and the excess water condenses into a liquid state. This water mixed with other elements in the environment and traces of lubricant from the compressor create compressed air condensate. The oil must be removed from the condensate before entering the sewer system in an environmentally safe manner. 
Determining the condensate properties that are being produced are valuable when selecting the compressed air system materials. 

 

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Nitrogen Generators

Nitrogen Generators are the most efficient way to supply gas. Constantly supplying high purity gas, unlike gas cylinders ensures top notch performances. With advanced energy saving technology, the nitrogen gas generators require less compressed air to generate more nitrogen. Between lower costs and reduced downtime, this system provides the most cost-efficient nitrogen supply. 
Our nitrogen generator technology separates the nitrogen molecules from other molecules and removes any traces of oxygen or other gases. Allowing the nitrogen to pass through to the application.

 

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Air Audit for your Compressed Air Network

Our airINSITE data loggers incorporate high quality sensors to collect and store information relating to a system’s pressure, temperature, pressure dew point and flow rate.

 

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Features and Benefits of Compressed Air Treatment

  • Cost-Savings - The use of clean air ensures quality standards are met, reducing the production cost.
  • High Performance - The Gardner Denver range of air treatment equipment is designed for optimum performance.
  • Energy Efficiency - Gardner Denver compressed air dryers consume less energy with their energy saving features. They were specifically designed to remove the moisture from your compressed air system.
  • Continuous Moisture Control - Compressed air treatments remove moisture content from the compressed air. Each air system has its own way of achieving moisture reduction.
  • Increased Equipment Lifespan - Our Compressed air treatment helps to extend the lifespan of pneumatic equipment and tools by reducing the risk of corrosion and wear caused by moisture and contaminants.
  • Environmental Benefits - Properly treated compressed air contributes to a cleaner environment as it reduces the release of pollutants, water vapor, and oil aerosols into the atmosphere.
  • Noise Reduction - Some compressed air treatment components, such as air dryers and filters, contribute to noise reduction in the system, promoting a quieter and more comfortable work environment.
  • Versatility and Customization - Gardner Denver Compressed air treatment solutions come in various configurations, allowing users to tailor their system to its specific needs and applications.