Engineering Project Solutions

When it comes to flow control technologies, each project has unique requirements, and no one understands your requirements better than Gardner Denver. We offer unparalleled expertise in machine to order (MTO), engineering to order (ETO) and full project lifecycle support (FPLS) for complex projects and EPC contractors. And we do it for EPC companies and engineering companies which supply engineering, procurement and construction services and end-user who carry out complex projects.

We offer a wide range of customized machines: air compressors, air treatment, blowers, high pressure, nitrogen generation packages and cooling systems. In a wide range of applications and industries, since power generation, oil & gas to water treatment and heavy industries.

Our tailored systems are ready for operation, flexible, easy to integrate into any process, help minimize operating costs and prepared to face the strictest quality standards. Gardner Denver Engineering Project Solutions is your single source solution for custom engineered systems.

Solutions

Gardner Denver provides turnkey project management in complex projects:

Machine to order (MTO): is referred to as build-to-order. Equipment is highly customized. Production only starts after an order is received.
Engineering to order (ETO): an engineer-to-order means a product is designed, engineered and finished based on very specific customer requirements. Because the end product tends to be complex, customers engage with Gardner Denver team throughout the entire design and manufacturing phases to ensure their specifications are met.
Full Project Lifecycle Support (PLS): Engineering Project division provides support in every phase of projects.

Design

Basic and detail design engineering
Airflow product modification to customer requirement
Project integration
Quality, environmental and safety management
Feasibility studies, market studies and technical, economic and financial consultancy
Compressor, blower, vacuum pump design and modification to project specification
Detailed project scheduling

Project Management

Design and manufacturing according to Customer specifications
Documentation to customer requirements (mechanical, electrical, I&C, quality, logistics, etc.)
Quality documentation to client requirements and country of destination
Preparation of as built drawings: P&ID, general arrangement, sectional drawings and 3D modelling
Complete assembly of the compressed air system, including piping and control of the installation (PLC)
Preparation of installation, operation and maintenance manuals
Protection against severe ambient conditions
Purchasing, inspection, expedition and logistics management
Inspection tests (mechanical, hydrostatic, packing…) and final tests

Commissioning and startup

Construction, assembly, pre-commissioning,commissioning and start-up
Marking and packaging of the whole supply
Shipping
Customer training

Aftermarket

Aftermarket support around the World
Genuine Parts and Lubricants
Multi-brand Solutions
Extended warranties
Remote Monitoring and Preventive Maintenance
Training & Seminars
Multi-equipment Integration

Products

In our extensive experience (over 60 years) we have delivered a customized equipment, compressed air packages to leading global organisations within a variety of industries: power generation including control valves, evacuation condenser, oil & gas (offshore, onshore, refining…), water treatment (desalination plants, waste water disposal, back washing sand filtration…) to name but a few.

Engineered packages may include:

Compressors:

Rotary Compressor (Oil Free / Oil Injection)
Centrifugal Compressor
Reciprocating Compressor (Oil Free / Oil Injection)
Blowers (Centrifugal / Positive Displacement Type)
Engine Driven Compressor

Air treatment
Blowers
High pressure
Nitrogen generation
Cooling systems

Key Features

Carbon steel / stainless steel for pressure vessel and piping
Electric motor available LV, MV and HV (up to 11 kV)
Air Cooled / Water Cooled Containerized units
Compliance to NORSOK, ATEX, CE, API, IECEx, PED, ISO, API 619
PLC Control / Microprocessor based control
Tropicalization ambient temperature up to 55 ºC
Winterization ambient temperature down to -47 ºC Painting (external / internal) as per required specifications
ASME or Classification approval
Specific flow and pressure
Interconnecting piping design and fabrication

Installation Types

Shelter

Equipment installed in a shelter except for receivers. Interconnecting piping between equipment and receivers is disassembled for transport
Easy transportation of the whole station
Connection points with customer: compressed air outlet, cooling water drains and electrical supply
Ambient conditions inside the shelter controlled
Compact design
Evacuation ducts for cooling air outlet

Skid

Equipment installed in a common skid except for receivers – interconnecting piping between equipment and receivers is disassembled for transport
Easy transportation
Connection points with customer: compressed air outlet, cooling water drains and electrical supply
Compact design

Individual Equipment installed

Whole installation mounted in our facilities
Before transportation all piping and wiring is disassembled
Connection points with customer: compressed air outlet, cooling water drains and electrical supply