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Condensate Management

Comprehensive Condensate Treatment Solutions

Proper discharge and disposal of condensate in a compressed air system is vital for maintaining optimal performance and consistent network pressure. Often underestimated, this aspect plays a crucial role in ensuring the system operates efficiently. This section highlights the importance of the condensate drain and its function within the compressed air network.

Once water and particles are removed from the airstream, it's the job of the condensate drain to remove this condensate mixture so it can be disposed of properly. The condensate is typically directed into an oil/water separator, allowing the oil to be disposed of in an environmentally responsible manner. Only then is the compressed air ready for use in the production process.

The condensate drain is a specialized type of valve that can operate in various ways depending on the installation. For example, it can be set on a timer to discharge condensate at regular intervals, unpowered drains can function without an external power source, and a compressed air energy saver can be connected to something like a light switch to shut the drain off when the lights go out at the end of a shift - helping to avoid unnecessary pressure loss.

Gardner Denver electronic condensate drains are robustly engineered for use in all types of compressed air networks. They are specifically designed to integrate with compressed air filters, refrigeration dryers, air receivers, and aftercoolers, helping to significantly reduce compressed air leaks by keeping your air network free from contaminates - minute particles, water and oil.

Gardner Denver Air Compressor Installation Scene
From left to right: the air compressor is followed by the air tank or receiver. Positioned on the floor immediately to the right of the tank is a condensate drain, which removes condensate from the air tank. To the right of the drain is the air dryer, responsible for extracting moisture from the compressed air. Both the condensate drain and the air dryer are connected to the oil/water separator located at the far right.